In the manufacturing and processing industry, the storage and handling of sheet metal is an important part of the production process. Choosing the right sheet metal rack can not only improve work efficiency, but also ensure safe operation and reduce material loss. In this article, we will introduce in detail the usage scenarios of sheet metal racks, different types of sheet metal racks and their characteristics to help you make the best choice according to your specific needs.
Ⅰ.Usage Scenarios
1. Beside the laser cutting machine
The sheet metal on the sheet metal rack beside the laser cutting machine is usually taken a single sheet, therefore, sheet metal racks that meet this feature can greatly improve operational efficiency and safety. Depending on the load and operating requirements, there are three main types of sheet metal racks to choose from:
- Pull Out Sheet Metal Racks
- Roll Out Sheet Racks
- Motorized Sheet Metal Racks
Pull Out Sheet Metal Racks
The Pull Out Sheet Metal Rack is suitable for lighter sheet metal with a loading capacity of less than 1,000kg per layer. It has a simple structure, easy to operate can be directly through the manual push-pull racks, and the relatively low cost, very suitable for small workshops. Designed for frequent access and lighter load scenarios, the Hand Pull Sheet Metal Rack is a common choice for small to medium sized workshops.
Roll Out Sheet Metal Racks
The Roll Out Sheet Metal Rack is more ideal when the load is more than 1,000kg but less than 5,000kg per level. It uses a crank mechanism that makes pulling out drawers under heavier loads easier. By enhancing the mechanical advantages, the Roll Out Sheet Metal Rack reduces the physical exertion of the operator and allows for greater efficiency while ensuring safety, making it suitable for medium-sized load storage needs.
Motorized Sheet Metal Racks
For heavy loads exceeding 5000kg per level, Motorized Sheet Metal Racks are the best choice. Equipped with an automatic extension system, the Motorized Sheet Metal Racks allow the drawers to be smoothly extended at the push of a button on the remote control, making it easier to handle heavier loads. This system reduces the difficulty and risk of human intervention and is particularly suitable for scenarios where heavy sheet metal needs to be accessed frequently. Motorized sheet metal racks not only improve operational efficiency, but also greatly reduce the risk of injury to personnel.
2. In the raw material warehouse
In the daily operation of raw material warehouse, using the whole storage and whole access method for sheet metal is more common. This mode requires that the storage system can respond quickly to achieve the overall storage and removal of large quantities of materials, so as to reduce the number of handling times and improve operational efficiency. Therefore, Forklift Sheet Metal Racks have become the ideal choice in such scenarios.
Forklift Sheet Metal Racks
Forklift Sheet Metal Rack is suitable for high volume storage and maintains the advantage of selective access. Forklifts are the only means required for storage, access and transportation, which reduces the risk and cost of manual handling. Forklift Sheet Metal Racks utilize a manual cassette method that frees up valuable floor space, improves operational efficiency, enhances safety and promotes a lean manufacturing environment. They ensure that raw materials are easily accessible, safe and well protected, making them ideal for scenarios that require frequent access and high-volume storage.
3. Balance the above two points
Hybrid Sheet Metal Racks
Need to access single sheet metal as well as wanting to store raw materials, then the Hybrid Sheet Metal Rack is the right choice. It is an innovative storage rack that combines Forklift Sheet Metal Rack and Roll Out Sheet Metal Rack, tailored to the flexible needs of modern manufacturing. The ultimate solution balances storage density with access efficiency. The upper tier is designed for infrequently accessed raw materials and is easily accessible by forklift, maximising the use of vertical space and keeping the warehouse tidy and organised. The lower tier is equipped with highly efficient Roll Out Sheet Metal Rack, which puts highly used sheet metal within easy reach, enabling immediate access and greatly accelerating the pace of production. This dual-mode racking system is not only a masterpiece of space optimisation, but also a catalyst for workflow upgrades. It ensures that every type of sheet metal, regardless of its frequency of use, is stored safely and securely, bringing unprecedented fluidity and efficiency to the manufacturing environment. By reducing floor space and increasing overall storage capacity, our Hybrid Sheet Metal Rack demonstrates the essence of intelligent warehousing, blending high storage capacity with ultimate accessibility, making it the perfect choice for improving productivity and safeguarding work safety. For manufacturing facilities pursuing efficient production and superior management, this rack is undoubtedly a revolutionary tool for handling diverse sheet metal materials and driving lean manufacturing processes.
Ⅱ. Material Handling Tools
Choosing the right Material handling tools is equally important in the storage and production of sheet metal. The handling tools not only affect the access efficiency, but also directly related to the safety of operation. When transfer sheet metal to racks or laser cutting machines, the use of appropriate tools can greatly improve efficiency and safety. No matter what kind of handling tools are used in the customer’s workshop, we can make corresponding improvements in the racks to match the customer’s handling tools. For example, straps or attached beams for forklift. Detailed information on the selection and use of handling tools can be found in the previous dedicated article, a link to which is provided below for access.
https://ckmetalstorage.com/sheet-metal-and-steel-profile-handling-equipments/
Ⅲ. Provide the correct dimensions
When selecting a sheet metal rack, it is critical to provide the correct dimensional information. The length and width of the sheet metal determines the length and width of the rack. As shown in the figure below, the length and width of the drawers are determined by the length and width of the sheet metal, but they are not exactly the same and will leave a certain margin.
Particular attention needs to be paid to whether or not you need to put the original pallets into the rack together. If this is the case, you will need to give us the total height of the pallets and sheet metal so that we can provide you with the right dimensions for your racks. Accurate dimensional information helps to design and manufacture sheet metal racking that meets your needs and ensures its stability and safety in actual use. As shown in the figure below, the height H1 marked on the sheet metal is the height H of the rack.
Carefully selected sheet metal racks play a vital role in modern manufacturing, they are not only a key element to improve production efficiency and fluency, but also an important barrier to ensure worker safety and reduce the risk of accidents. Through in-depth analysis of the specific needs of each production step, from the need for quick access at the laser cutting machine to the challenges of large-scale storage in the raw material warehouse, we are able to tailor the most suitable sheet metal rack solution for you. As a company focused on providing high-quality, customized sheet metal rack solutions, we always put the needs of our customers first. We have a professional team and perfect after-sales service system, can provide you with a full range of one-stop service experience. Whether you need consulting solutions, customized products or after-sales service support, we will be happy to serve you to optimize your production process and improve production efficiency. In short, choosing the right sheet metal rack is an important step for enterprises to achieve efficient production and ensure operational safety. We look forward to working with you to create a more advanced and efficient production environment.